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TRAIN THE TRAINER MATERIALS

Before accessing the following material, OSHA states: “All operator training and evaluation shall be conducted by persons who have the knowledge, training, and experience to train powered industrial truck operators and evaluate their competence.”

If you have been trained by Lancaster Safety as a trained forklift trainer, the materials below are for you! If you have any questions, please give us a call (888) 365-3326!

Welcome Forklift Trainers

The materials on this page are for trained forklift trainers to use when providing i-house forklift operator certifications. Each step outlines what needs to be completed, by the trainer and trainee, to ensure that the training is conducted properly and complies with OSHA's 1910.178 standard. 

Upon completing this course, attendees will be trained in safely operating a forklift, working safely around equipment, taking responsibility for the equipment, and developing the habits necessary to maintain a safe operating environment. The training includes but is not limited to: 

  • SAFE OPERATING
  • RECOGNITION OF GENERAL AND SITUATION HAZARDS
  • PRE-OPREATION INSPECTION

For questions regarding how to conduct the forklift training, please give us a call (888) 365-3326 or email safetyquestions@lancastersafety.com

STEP 1: Formal Instruction

What to do: Conduct a classroom-style training. This portion of the training is lecture-based instruction, meant to foster discussion, while utilizing the PowerPoint presentation & videos. Review forklift types, training requirements, inspection checklists, and the group exercise.

Trained Trainer Materials

LSCI Forklift Operator Training

Forklift Operator Training - OSHA

Forklift Types

OSHA Forklift Training Requirements

Powered Industrial Truck Group Exercise

Powered Industrial Truck Group Exercise - Answer Key

Documentation That Needs Completed

Forklift Operator Training Log (Classroom Portion): This sign-in form is to be signed by all attendees of the classroom-style training. Employees who do not sign this training log cannot receive an operator card. Ensure the trainer and the attendees of the training are documented.

Forklift Operator Training Log (Classroom Portion)

STEP 1: Spanish Materials

Forklift Train the Trainer (Spanish)

Forklift Types (Spanish)

STEP 2: Practice and Practical Training

What to do: Ensure the operator has already received hands-on-training and is familiar with operating the equipment before doing a practical exam. Once ready, set up a mock course that allows the trainer to demonstrate safe, proper operation. Have the operator complete practical exercises on the equipment, using this time to evaluate their ability to operate the truck safely and competently, not to teach basic driving skills.

STEP 3: Evaluation

What to do: Operators who have completed the classroom and practical instruction portions must now be evaluated with both written and hands-on exams (written proficiency & hands-on proficiency tests). Upon successful completion of everything, employees can be provided with a operator certification card.

**Employees must pass both of the written and hands-on portions of the assessment to receive an operator certification card. 

Trained Trainer Materials

Powered Industrial Truck Written Proficiency Test: The trainer is to provide students with their own individual written exams.

Following their completion of the test, the Powered Industrial Truck Written Proficiency Test – Answers is to be used by the trainer to grade the student’s knowledge.

Powered Industrial Truck Hands-On Proficiency Test: While the operator is being evaluated, the trainer is to complete this proficiency test to assess their operation of the equipment.

Documentation That Needs Completed

  • Powered Industrial Truck Written Proficiency Test (listed under Trained Trainer Materials)
  • Powered Industrial Truck Hands-On Proficiency Test (listed under Trained Trainer Materials)

Forklift Training Sign-In Form: Employees who receive the classroom training, and pass the written & hands-on assessments, must then sign this sign-in sheet. Ensure that all parts of this document are filled out. Ensure the trainer and the attendees of the training are documented.

STEP 3: Spanish Materials

Forklift - Training Sign-In (Oper & TT) (Spanish)

Forklift - Hands-On Proficiency Test (Spanish)

Forklift - Written Proficiency Test (Spanish)

Forklift - Written Proficiency Test - Answers (Spanish)

STEP 4: Create Operator Certification Cards

What to do: Once employees have been trained as powered industrial truck operators, the trainer will create and issue operator certification cards.

Trained Trainer Materials

Certification Card: Fill out the card accordingly. Some key aspects of information are explained below:

  • Expiration Date: Certifications are good for 3 years from the day of the passed examinations.
  • Type(s) of Equipment: The specific forklift(s) class(es) and code(s) must be specified on the card.

Certifications

Certification Card

Certification Card (Spanish)

STEP 5: Retain All Documentation

What to do: Its is crucial to retain all training documentation. maintain files in a secure location. Electronic copies are encouraged as they can be referenced i the hard copies are misplaced. Lancaster Safety is happy to retain training documentation for up to 5 years as well. 

For each forklift operator that undergoes training, the following documents should be retained:

  1. Forklift Operator Training Log (Classroom Portion) See Step 1

  2. Powered Industrial Truck Written Proficiency Test See Step 3

  3. Powered Industrial Truck Hands-On Proficiency Test See Step 3

  4. Forklift Training Sign-In Form See Step 3

  5. Forklift Operator Certification Card See Step 4